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Continuous plant
1. It has a compact structure and small footprint, and can be used in narrow places.
2. It has a modular structure and is easy to install, transport and relocate.
3. The batching hopper is equipped with weighing sensors and motors with frequency converters, which can be remotely controlled to make the cold aggregate ratio accurate.
4. The drying drum integrates drying, heating and mixing, with less heat loss; the internal structure is optimized, the heating speed is fast, and the mixing effect is good.
5. Low initial investment and high cost performance.
Intermittent plant
1. The cold aggregate supply system is split, which can effectively reduce the transportation size and can be customized according to user needs.
2. The drying drum is friction driven, and the drum rotates smoothly; the heating is even, reducing heat loss and improving utilization efficiency;
3. It uses oil/gas burners imported from Italy, or self-developed coal-fired burners, with full combustion and high energy utilization.
4. It adopts a two-stage dust removal system (volute gravity duster + bag duster) and is equipped with high and low temperature protection devices to ensure system stability;
5. It adopts a double-plate chain hoist with reliable performance and easy maintenance; a dual-shaft forced mixer with higher mixing efficiency and longer service life; a specially designed bitumen spray pump, which shortens the bitumen spraying time and makes the mixing more uniform;
6. Its thermal oil heating system makes heating more stable. The quantity and capacity of bitumen tanks can be customized according to customer requirements;
7. The stacked powder tank design makes it easier to connect to the main building system and effectively reduces the floor space; the capacity and number of powder tanks can be flexibly selected according to user needs.
8. Fully automatic/manual control system with fault self-diagnosis feedback program, simple operation and no danger; SIEMENS PLC electrical control system with high reliability; Multi-language human-machine interface design adapts to different language markets and is easy to operate.
| Model | Nominal capacity | Mixer capacity | Total power | Fuel consumption | ||
| Fuel coal | Fuel oil | |||||
| Continuous | SLB20 | 20t/h | - | 40kW | 10kg/t | 5.5-7kg/t |
| SLB40 | 40t/h | - | 75kW | 10-13kg/t | 5.5-7kg/t | |
| SLB60 | 60t/h | - | 128kW | 10-13kg/t | 5.5-7kg/t | |
| SLB80 | 80t/h | - | 165kW | 10-13kg/t | 5.5-7kg/t | |
| SLB100 | 100t/h | - | 200kW | 10-13kg/t | 5.5-7kg/t | |
| Intermittent | LB700 | 60t/h | 750kg | 178kW | 10kg/t | 5.5-7kg/t |
| LB1000 | 80t/h | 1000kg | 285kW | 10kg/t | 5.5-7kg/t | |
| LB1200 | 100t/h | 1200kg | 316kW | 10kg/t | 5.5-7kg/t | |
| LB1500 | 120t/h | 1500kg | 380kW | 10kg/t | 5.5-7kg/t | |
| LB2000 | 160t/h | 2000kg | 470kW | 10kg/t | 5.5-7kg/t | |
| LB2500 | 200t/h | 2500kg | 547kW | 10kg/t | 5.5-7kg/t | |
| LB3000 | 240t/h | 3000kg | 700kW | 10kg/t | 5.5-7kg/t | |
| LB4000 | 300t/h | 4000kg | 870kW | 10kg/t | 5.5-7kg/t | |
| LB5000 | 400t/h | 5000kg | 960kW | 10kg/t | 5.5-7kg/t | |
Note: All features, functionality and other product specifications are subject to change without notice or obligation.
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FAQ
Q: What are the characteristics and advantages of TRISUN’s forced intermittent asphalt plant?
A: 1) The exquisite modular design and integral steel structure foundation make the layout more reasonable and make disassembly, transportation and installation faster and more convenient.
2) The sidewall feeding belt conveyor ensures a more stable and reliable feeding.
3) The special drying drum plate design and advanced independently developed combustion heating technology improve efficiency and reduce energy consumption.
4) The plate chain type hot aggregate and powder lifting system improves the service life of the elevator.
5) The design of the elevated level hot aggregate hopper increases the storage capacity of the hot aggregate hopper, eliminating the need to wait for materials and increasing output.
6) Using the world's most advanced pulse bag dust removal technology, the emission is lower than 20mg/Nm³, which complies with international environmental protection standards.
7) Fully automatic/manual control system with fault self-diagnosis feedback program, simple and stable operation.
8) Optimized design, using hard tooth surface reducer with high conversion rate, saving energy.
9) The core components are imported, such as Siemens motors and electrical components, which reduces the equipment failure rate and extends the service life of the equipment.
10) The products are certified by CE and GOST, and fully meet the requirements of the European and American markets for quality, energy saving, and low pollution.
Q: What is the difference between continuous asphalt plant and intermittent asphalt plant? How to distinguish them?
A: The main difference between the two is whether there is secondary screening of the mixture. The aggregates are screened once to divide into several sizes. This is the first screening. The aggregate is mixed with bitumen in the mixing plant to form an asphalt mixture. If the aggregate is screened again during the mixing process, it is a second screening. The plant with secondary screening is intermittent, and the one without secondary screening is continuous.
Q: How to choose between continuous asphalt plant and intermittent asphalt plant?
A: Both continuous and intermittent plants have their own advantages and disadvantages. Continuous plant is suitable for large-scale production and high work efficiency, while intermittent plant is more suitable for small-scale production and rapid response to market changes.
1) Advantages and Disadvantages of Continuous Plants
The continuous type refers to continuous production within a specified time. Its advantages are that it is suitable for large-scale production, reduces downtime caused by production intervals, has high work efficiency, and can achieve high-quality and stable mixture production.
However, continuous type requires a high level of control technology and equipment, high maintenance costs, and high requirements on the supply of raw materials and fuels, which may require large inventories of raw materials and fuels. In addition, raw materials and fuel need to be added continuously during the production process, which occupies a relatively large area.
2) Advantages and Disadvantages of Intermittent Plants
Intermittent type is to produce at certain time intervals. After adding raw materials and fuel, the production process is interrupted, and production is restarted after the raw materials and fuel are consumed. The advantage of intermittent plant is that the production plan can be flexibly adjusted according to demand. In addition, the equipment cost of intermittent plant is relatively low, the requirements for raw materials and fuel supply are not high, and the floor space is relatively small.
However, the intermittent plant production process requires multiple starts and stops, and does not have the stability and efficiency of continuous plants. At the same time, combustion energy will be wasted during shutdown, and more manual operations will be required, increasing labor costs.
3) Conclusion and suggestions
Continuous plant and intermittent plant each have their own advantages and disadvantages. It is recommended to combine the production plan and market demand in the design of the plant, and select the corresponding production method according to the actual situation.